Humans cannot live without nature. we can enjoy physical and mental health in the soil and trees. After years of settling down, humans have a strong emotional attachment to wood culture. Wood grain PVC films are widely used in construction, wall panels, and furniture. These films utilize advanced technologies to create realistic wood grain films, providing more decorative choices for people. Compared with solid wood, the texture of wood grain films is more delicate and realistic, making it indistinguishable from the original wood.
Deep Processing Process of Wood Grain PVC Film
1. Raw Material Preparation: High-quality PVC is selected as the base material. Appropriate additives and pigments are added to ensure good processing performance and decorative effects.
2. Extrusion and Film Formation: The prepared PVC material is heated and extruded to form a film. Strict control of temperature and pressure is necessary during this process to ensure the uniformity and quality of the film.
3. Printing Wood Grain Patterns: Wood grain patterns are printed on the film surface. Techniques such as rotary printing, screen printing, or digital printing can be used to enhance the realism of the wood grain patterns. Typically, multiple rounds of printing and drying are required to achieve the desired effect.
4. Lamination Treatment: A protective layer is applied to the printed film to increase wear resistance and glossiness. This layer also enhances the three-dimensional effect and realism of the wood grain pattern.
5. Cutting and Finishing: The treated film is cut into the required dimensions based on actual needs, followed by packaging and inspection. This process ensures the consistency and quality stability of each roll of film.
Applications of Wood Grain PVC Film
1. Building Decoration: Used for exterior walls and interior wall decoration, simulating the natural texture and color of wood, adding a natural touch to buildings.
2. Furniture Decoration: Widely applied to the surface decoration of furniture, such as cabinets and tables, providing a wooden aesthetic while being easy to clean.
3. Board Decoration: Suitable for surface decoration of various types of boards, such as aluminum-plastic panels and PVC boards.
Characteristics of Wood Grain PVC Film
1. Environmentally Friendly and Durable:
– Non-corrosive: Compared to wood, PVC films are not easily corroded and are highly durable.
– Waterproof and Mold-resistant: They do not easily absorb water and have good mold resistance, making them suitable for humid environments.
– Wear-resistant: The surface has good abrasion resistance, resulting in a long service life.
2. Easy to Maintain:
– Easy to Clean: Surface contamination can be removed with a damp cloth, eliminating the need for regular waxing and maintenance like solid wood.
– Strong Pollution Resistance: Effectively resists contaminants in daily life, keeping the appearance clean.
3. Safe and Non-toxic:
– Passed Various Tests: Including REACH non-hazardous substance testing, EU RoHS testing, food-grade safety testing, antibacterial and antifungal testing, ensuring product safety and reliability.
4. Aesthetically Pleasing and Realistic:
– Delicate Texture: The wood grain effect is natural and delicate, comparable to solid wood.
– Smooth Surface: The smooth feel enhances the visual appeal.
5. Thermal Stability and Mechanical Performance:
– Good Thermal Stability: Will not deform in high-temperature environments.
– High Tensile Strength: Exhibits high tensile strength and low thermal shrinkage, ensuring the stability of the film during use.
PET transfer film serves as an intermediate carrier, usually existing on a plastic film substrate, carrying printed patterns that can be transferred to a base. Wood grain PVC film is a plastic film with bearing functions. This transfer film has good release performance, excellent thermal stability, high tensile strength, low thermal shrinkage, a smooth surface, and is reusable. Through advanced processing technologies, wood grain PVC films provide both aesthetic and practical decorative solutions.